Lenze MC1000 Series Manual de usuario

MC1000 SeriesInstallation and Operation Manual

6 13435742_EDBM101_v244.2 TYPE 1 DIMENSIONS: MODELS RATED ABOVE 30 HP AT 240/200 Vac AND 60 HP AT 590/480/400 VacHP/kWINPUTVOLTAGEMODEL H W D N C

13435742_EDBM101_v24 71.00"WHRTDMounting Tab DetailVDia. SlotConduit Holes:S Dia.0.88" Dia.S Dia.NPQQRWUIF W < 7.86" T = 0.20

8 13435742_EDBM101_v24DIMENSIONS - TYPE 4, 4X, AND 12 ENCLOSED (continued)HP (kW)INPUT VOLTAGEMODEL H W D N P Q R S5(3.7)240 / 200 M1250 9.75 10.26

13435742_EDBM101_v24 94.4 TYPE 12 DIMENSIONS: MODELS RATED ABOVE 30 HP AT 240/200 Vac AND 60 HP AT 590/480/400 VacWQQP1.13" Dia.DH0.68"0

10 13435742_EDBM101_v245 MC1000 RATINGSThe following tables indicate the input and output ratings of the MC1000 Series.NOTE: The output current rat

13435742_EDBM101_v24 11M1200 SERIES RATINGSMODELINPUT OUTPUT(200/240 Vac, 50 - 60 Hz) (0 - 200/230 Vac)MODEL NUMBER1FOR MOTORS NOMINAL NOMINALRATED

12 13435742_EDBM101_v24M1400 SERIES RATINGSMODELINPUT OUTPUT(400/480 Vac, 50 - 60 Hz) (0 - 400/460 Vac)MODEL NUMBER1FOR MOTORS NOMINAL NOMINALRATED

13435742_EDBM101_v24 13M1500 SERIES RATINGSMODELINPUT OUTPUT(480/590 Vac, 50 - 60 Hz) (0 - 460/575 Vac)MODEL NUMBER1FOR MOTORS NOMINAL NOMINALRATED

14 13435742_EDBM101_v246 THEORY6.1 DESCRIPTION OF AC MOTOR OPERATIONThree phase AC motors are comprised of two major components, the stator and the

13435742_EDBM101_v24 15CONSTANT TORQUE CONSTANT HPTORQUE HORSEPOWERHORSEPOWERTORQUEFREQUENCY (Hz)TORQUE (%)20 4060 80 100 12015013011090705030106.1.

NOTE!The manual covers software version M108314 and above.Refer to parameter 63 for the software version of the drive you are working with.If you are

16 13435742_EDBM101_v24The term “constant torque” is not entirely accurate in terms of the actual torque required for an application. Many constant

13435742_EDBM101_v24 176.2.3 MC1000 INPUTS AND OUTPUTSThe drive has two analog inputs (0-10 VDC and 4-20 mA) that can be used for speed reference,

18 13435742_EDBM101_v24If it is necessary to drill or cut the drive enclosure or panel, extreme care must be taken to avoid damaging drive component

13435742_EDBM101_v24 198 INPUT AC REQUIREMENTSWARNING!Hazard of electrical shock! Disconnect incoming power and wait three minutes before servicing

20 13435742_EDBM101_v249 VOLTAGE SELECTIONM1100 Series drives are rated for 240/120 Vac, 50-60 Hz input. The drive will function with input voltage

13435742_EDBM101_v24 2110 POWER WIRINGWARNING!Hazard of electrical shock! Wait three minutes after disconnecting incoming power before servicing dr

22 13435742_EDBM101_v2411 MC1000 POWER WIRING DIAGRAMT1 T2T3L1 L2 L3FUSED INPUTVOLTAGEGNDGNDGNDDISCONNECTMEANS(REQUIRED)THREE PHASEAC MOTOR240 Vac

13435742_EDBM101_v24 2312 INITIAL POWER UPWARNING!Hazard of electrical shock! Wait three minutes after disconnecting incoming power before servicin

24 13435742_EDBM101_v24If the drive powers up correctly, follow the procedure given below to check the motor rotation:1. Use the q key to decrease

13435742_EDBM101_v24 2513.2 MC1000 DISPLAYThe following describes the possible display congurations for the MC1000 Series drive.13.2.1 MC1000 DIS

Table of Contents1 GENERAL... 11.1 PRODUCTS COVERED IN THIS MANUAL...

26 13435742_EDBM101_v24The following table shows the possible DRIVE STATUS indications that can appear on the drive display:DRIVE STATUS TABLEDISPLA

13435742_EDBM101_v24 27RUN > 460 VACDRIVESTATUSMOTORVOLTAGEDIRECTION(FORWARD)NOTE: During acceleration and deceleration to the SPEED SET

28 13435742_EDBM101_v2413.2.4 MC1000 DISPLAY IN AUXILIARY MODEIf the ENTER key is held down, the display will enter the auxiliary mode, which indic

13435742_EDBM101_v24 2914 CONTROL WIRING14.1 GENERAL14.1.1 KEYPAD CONTROLThe drive can be controlled by the keypad or by control devices wired to

30 13435742_EDBM101_v24WARNING!STOP (TB-1) and EXTERNAL FAULT (TB-13D) circuitry may be disabled if parameters are reset to factory defaults! The dr

13435742_EDBM101_v24 31FORWARD and REVERSE ROTATION with TWO RUN CONTACTS1. Follow 1-4 above and also wire a normally open maintained contact betwe

32 13435742_EDBM101_v2414.2.5 SPEED REFERENCE SIGNALSThe drive allows for three analog speed reference inputs: a speed potentiometer (10,000 Ohm),

13435742_EDBM101_v24 33JOGThe JOG function only works when the drive is in REMOTE mode, and only when the drive is in a STOP condition. TB-13B can b

34 13435742_EDBM101_v2415 MC1000 CONTROL WIRING DIAGRAMS15.1 MC1000 TERMINAL STRIPShown below is the terminal strip on the main control board, alo

13435742_EDBM101_v24 3515.2 TWO-WIRE START/STOP CONTROLShown below is the wiring diagram for a typical two-wire start/stop control scheme, using on

36 13435742_EDBM101_v2415.3 THREE-WIRE START/STOP CONTROLShown below is the wiring diagram for a typical three-wire start/stop control scheme, usin

13435742_EDBM101_v24 3715.4 SPEED POT AND PRESET SPEED CONTROLShown below is the wiring diagram for a control scheme that utilizes a speed pot and

38 13435742_EDBM101_v2416 PROGRAMMING THE MC1000 DRIVE16.1 PROGRAMMING THE PARAMETERSThe MC1000 keypad serves two purposes: operating the drive wh

13435742_EDBM101_v24 39Once the correct password is entered, the PROGRAM mode will be entered and the first parameter will be displayed, which is Pa

40 13435742_EDBM101_v2416.2 PARAMETER ACCESS USING SPEED DIALSPEED DIAL is used to access parameters quickly using the parameter number. Once acce

13435742_EDBM101_v24 4117 PARAMETER MENUNOTE 1: REFER TO SECTION 18 - DESCRIPTION OF PARAMETERSNOTE 2: MAX LIMIT IS 650 Hz ON UNITS WITH HIGH FRE

42 13435742_EDBM101_v24PARAMETER MENUPARAM.NUMBERPARAMETERNAMERANGE OFADJUSTMENTFAC TORYDEFAULT28 AUTO/MAN AUTO, MANUAL, BOTH BOTH29 MANUAL KEYPAD,

13435742_EDBM101_v24 43PARAMETER MENUPARAM.NUMBERPARAMETERNAMERANGE OFADJUSTMENTFAC TORYDEFAULT525354TB14 OUTTB15 OUTRELAYNONE, RUN, FAULT, /FAULT,

44 13435742_EDBM101_v2418 DESCRIPTION OF PARAMETERS0 LINE VOLTS (LINE VOLTAGE)This parameter calibrates the drive for the correct input voltage,

13435742_EDBM101_v24 45PRESET ACTIVATIONPRESET # TB - 13A TB - 13B TB - 13C1 CLOSED OPEN OPEN2 OPEN CLOSED OPEN3 OPEN OPEN CLOSEDCLOSED CLOSED OPEN4

13435742_EDBM101_v24 1

46 13435742_EDBM101_v248 ACCEL (ACCELERATION TIME)ACCEL sets the acceleration rate for all speed reference sources (keypad, speed pot, 4-20 mA, 0-

13435742_EDBM101_v24 47If an attempt is made to decelerate a high-inertia load too quickly, the motor will regenerate voltage back into the drive. T

48 13435742_EDBM101_v2412 DC BRAKE (DC BRAKE VOLTAGE)DC braking creates a braking torque by injecting DC voltage into the motor. This parameter se

13435742_EDBM101_v24 4916 CURRENT (CURRENT LIMIT)This parameter sets the maximum allowable output current of the drive, which also determines the

50 13435742_EDBM101_v24Example 2: A 480 Vac, 20 HP drive is operating a motor at 10 Hz. From the diagram, a drive operating at 10 Hz can deliver ab

13435742_EDBM101_v24 5118 BASE (BASE FREQUENCY)The BASE FREQUENCY determines the V/Hz ratio by setting the frequency at which the drive will outpu

52 13435742_EDBM101_v2420 AC BOOST (ACCELERATION BOOST)AC BOOST is similar to FX BOOST, but is only active when the drive is accelerating. During

13435742_EDBM101_v24 5322 TORQUE (TORQUE CURVE SELECTION)This parameter is used to select whether the output of the drive follows a constant or va

54 13435742_EDBM101_v2425 START (START MODE)WARNING!Automatic start of equipment may result in damage to equipment and/or injury to personnel! Aut

13435742_EDBM101_v24 5527 ROTATION (ROTATION DIRECTION)WARNING!If TB-13C is programmed for RUN REVERSE, TB-1 is disabled and CANNOT be used as a S

2 13435742_EDBM101_v242 MC1000 SPECIFICATIONSStorage Temperature -20° to 70° C Ambient Operating Temperature Chassis (w/o cover) -10° to 55° C

56 13435742_EDBM101_v2430 CONTROL (START/STOP CONTROL)WARNING!If CONTROL is set to LOCAL, TB-1 is disabled and CANNOT be used as a STOP switch! In

13435742_EDBM101_v24 5733 SPEED DP (SPEED DECIMAL POINT)This parameter is used to move the decimal point location in the speed display. This param

58 13435742_EDBM101_v2437 SLEEP DL (SLEEP DELAY)This parameter sets the amount of time the drive must operate below the SLEEP THRESHOLD (see Param

13435742_EDBM101_v24 59Example 2: The drive is being controlled by a pressure transducer that provides a 4-20 mA signal proportional to duct pressur

60 13435742_EDBM101_v2447 TB13A (TB-13A INPUT FUNCTION)This parameter is used to select the function of terminal TB-13A. Closing TB-13A to TB-2 ac

13435742_EDBM101_v24 61This parameter is used to select the function of terminal TB-13C. Closing TB-13C to TB-2 activates the TB-13C input function.

62 13435742_EDBM101_v2452 TB14 OUT (TB-14 OPEN COLLECTOR OUTPUT)This parameter sets the open-collector output indication for terminal TB-14. The

13435742_EDBM101_v24 63MIN/MAX ALARM The relay energizes when the feedback signal (in PID mode) or the speed reference signal (in open-loop speed m

64 13435742_EDBM101_v24The FORM C contacts at TB-16, 17, and 18 are rated 2 amps at 28 VDC or 120 Vac. Control wiring diagrams show relays in the r

13435742_EDBM101_v24 6561 PASSWORD (PASSWORD NUMBER)This feature limits access to the programmable parameters for added security. The correct pass

13435742_EDBM101_v24 33 MC1000 MODEL DESIGNATION CODEThe model number of an MC1000 Series drive gives a full description of the basic drive unit (s

66 13435742_EDBM101_v24This parameter is used to reset the programmable parameters back to the factory default settings. This parameter has four pos

13435742_EDBM101_v24 67When PID is enabled, and the drive is in LOCAL and AUTO mode, the drive will also operate in a CLOSED LOOP fashion. However,

68 13435742_EDBM101_v24Example: If D GAIN is programmed for 5 seconds, and the error is increasing at 2% per second, the speed command output of the

13435742_EDBM101_v24 69The FAULT HISTORY indicates the number of the fault (number 1 is the most recent fault), the fault message, and the status of

70 13435742_EDBM101_v2419 MC1000 PID SET POINT CONTROLPID Set point Control allows the MC1000 to maintain a process set point, such as PSI or CFM,

13435742_EDBM101_v24 71Example 1: A 0-100 psi transducer outputs a 4 mA signal at 0 psi and 20 mA at 100 psi. Program Parameter 75 to 0.0 PSI, and P

72 13435742_EDBM101_v2419.4 SET POINT REFERENCE SOURCESThe set point reference input can be one of the following:1. Keypad2. 4-20 mA signal at TB-

13435742_EDBM101_v24 7319.6 MC1000 DISPLAY IN PID MODEWhen the drive is in PID mode, the DRIVE STATUS portion of the display will indicate actual o

74 13435742_EDBM101_v2420 TROUBLESHOOTINGThe table below lists the fault conditions that will cause the drive to shut down, as well as some possible

13435742_EDBM101_v24 75FAULT MESSAGESFAULT DESCRIPTION POSSIBLE CAUSESPWR SAG Power Sag fault:Control board voltage is below tolerance.A new contro

4 13435742_EDBM101_v244 MC1000 DIMENSIONS4.1 TYPE 1 DIMENSIONS: MODELS RATED UP TO 30 HP AT 240/200 Vac AND 60 HP AT 590/480/400 VacHP (kW)INPUT

76 13435742_EDBM101_v24PARAMETER MENU: USER SETTING RECORDPARAM.NUMBERPARAMETERNAMEFAC TORYDEFAULTUSERSETTING0 LINE VOLTS AUTO1 SPEED #1 20.00 Hz2

13435742_EDBM101_v24 77PARAMETER MENU: USER SETTING RECORDPARAM.NUMBERPARAMETERNAMEFAC TORYDEFAULTUSERSETTING37 SLEEP DL 30.0 SEC38 SLEEP BW 0%39 T

78 13435742_EDBM101_v24APPENDIXA SINGLE PHASE DATA SELECTED MODELSWiring & Derating of Selected Models Using Single Phase Input PowerA-1 WIRING

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13435742_EDBM101_v24 5TYPE 1 DIMENSIONS (continued)HP (kW)INPUT VOLTAGEMODEL H W D N P Q R S3(2.2)240 M1230SB 7.50 6.12 5.12 3.77 3.30 1.37 5.50 0.8