Lenze EDS4900U-REG Manual de usuario

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Pagina 1 - DC speed controller 4800/4900

GlossaryTable of keywordsSignal-flow chartsSelection aidApplication examplesAccessories and motorsAutomationApplication of brake unitsDC bus connectio

Pagina 2

Contentsviii48XX/49XXSHB00399Show/Hide Bookmarks

Pagina 3

Configuration7-948XX/49XXSHB03997.1.1.7 Limitation of the speed set-valueMain and additional set-values are lined via the arithmetic block 1 and then

Pagina 4

Configuration7-1048XX/49XXSHB03997.1.2 Actual value feedback7.1.2.1 Armature voltage feedbackIn speed control with armature voltage feedback, the actu

Pagina 5

Configuration7-1148XX/49XXSHB03997.1.2.2 DC voltage tacho feedbackThe actual speed value is fed back via X1/3 and X1/4. The tacho signal isconditioned

Pagina 6

Configuration7-1248XX/49XXSHB0399Note!If the field terminals (I, K) or the polarity of the actual value encoder is reversed(resolver, tacho), a TRIP m

Pagina 7

Configuration7-1348XX/49XXSHB03997.1.2.3 Resolver feedbackWith the following configurations of C005, a resolver can be used as speed orphase feedback

Pagina 8

Configuration7-1448XX/49XXSHB03997.1.3 Adaptation and adjustment fo the control circuit parameters7.1.3.1 Adaptation of the armature time constantIf t

Pagina 9

Configuration7-1548XX/49XXSHB03997.1.3.3 Field controller adjustmentStop!With field weakening operation, the motor speed can be so high that the motor

Pagina 10 - Contents

Configuration7-1648XX/49XXSHB0399Rating to detect IFminWith the parameter IFmin(C231), thespeed setting rangeislimited so that operationat impermissib

Pagina 11 - 4800/4900

Configuration7-1748XX/49XXSHB0399Adjustment of the field weakening operation:1. Enter IFminunder C231 (10...100% ref. to IFrated).2. Selection of 100%

Pagina 12 - Show/Hide Bookmarks

Configuration7-1848XX/49XXSHB0399( VabcontrolThe field weakening operation is derived from the control level of the Vdowncontroller. With this control

Pagina 13 - 1.2 Scope of delivery

EDS4900U--A00408849ManualPart AContentsPreface and general informationSafety informationDC speed controller4800/4900Show/Hide Bookmarks

Pagina 14 - 1.3 48XX/49XX controller

Configuration7-1948XX/49XXSHB0399C072 Kdnspeed controllerFor an improved starting behaviour of high-level controls, it is possible to set adifferentia

Pagina 15 - 1.3.3 Legal regulations

Configuration7-2048XX/49XXSHB0399Code NamePossible settingsLenze Selection InfoC025¤ Inputselection:Inputadjustment2 -1- Terminals X1/1, X1/2-2- Termi

Pagina 16

Configuration7-2148XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC029¤ Automaticadjustmentfor C025100% This applies to all configu

Pagina 17

Configuration7-2248XX/49XXSHB03997.1.5 Freely assignable inputs and outputs7.1.5.1 Freely assignable digital inputs (FDI)Change of the function assign

Pagina 18

Configuration7-2348XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeName[C115*] Priority forC112-0- Deactivate terminal function, if term

Pagina 19

Configuration7-2448XX/49XXSHB03997.1.5.2 Freely assignable digital outputs (FDO)13 freely assignable digital outputs are available. 5 FDOs are in form

Pagina 20 - (i.V.Schäfer) (i.A.Tolksdorf)

Configuration7-2548XX/49XXSHB0399LECOM code for FDOThe states of the FDOs can be displayed in binary format in C151 or they can beread out in HEX form

Pagina 21 - 1.4.5 EC Machinery Directive

Configuration7-2648XX/49XXSHB0399Code NamePossible settingsLenze Selection InfoC116*¤ Inputselection:Freelyassignabledigitaloutput1 -1- FDO 1-2- FDO 2

Pagina 22

Configuration7-2748XX/49XXSHB0399Signal flow Function4900SStr118A1ThresholdC017nactnact nxThreshold adjustable under C017 from -5000rpm...+ 5000rpm.H

Pagina 23 - Safety information

Configuration7-2848XX/49XXSHB0399Signal flow Function4900SStr125C116/C117IAThresholdC244ÜIA IxThreshold adjustable from 0 to 100% under C244Hysteresi

Pagina 24

The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

Pagina 25

Configuration7-2948XX/49XXSHB03997.1.5.3 Freely assignable “analog” inputs (FAI)Term inal 8Term inals 1, 2Term inal 6Term inals 3, 4M otor potentiom e

Pagina 26

Configuration7-3048XX/49XXSHB0399Normalization of digital frequency inputsIf the digital frequency inputs X5 and X9 are not assigned to the function s

Pagina 27

Configuration7-3148XX/49XXSHB0399Code NamePossible settingsLenze Selection InfoC145*¤ Inputselection:Analogsignal1 -1- Input terminals X1/1, X1/2-2- I

Pagina 28

Configuration7-3248XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeName[C146*] Functionfor C145-0- No function-1- Main setpoint of C046-

Pagina 29 - Technical Data

Configuration7-3348XX/49XXSHB03997.1.5.4 Freely assignable monitor outputsThe controller is equipped with two analog (terminals 62 and 63) and a digit

Pagina 30

Configuration7-3448XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeName[C111*] Signal forC110-0- No signal-1- Main set-value (C046), ref

Pagina 31

Configuration7-3548XX/49XXSHB0399Example for the assignment of a monitor output terminal 62 to the terminal signalC046 ”main set-value”.( C110 = -1- M

Pagina 32

Configuration7-3648XX/49XXSHB0399Adaptation of the signal at the digital frequency output X8If another signal than stated in the basic configuration (

Pagina 33

Configuration7-3748XX/49XXSHB03997.2 Torque control with speed limitationPurposeThe drive is changed to torque control by the setting the configuratio

Pagina 34

Configuration7-3848XX/49XXSHB03994900Str040-+21C 047C 050+C 05140424341+C 145/C 146C 025/C 02734±180 VC27 C28C 25/C 26Enc.const.C 025/C 027-ABQSPC 070

Pagina 35

Preface and general information1-148XX/49XXSHB03991 Preface and general information1.1 About these Operating Instructions ...- These Operating Instruc

Pagina 36

Configuration7-3948XX/49XXSHB03997.3 Digital frequency couplingGeneral description of the systemThe digital frequency coupling described here enables

Pagina 37

Configuration7-4048XX/49XXSHB03997.3.1 MasterPurposeThe master configuration C005 = -52- or -53- is:( to activate the phase controlwhich is preconnect

Pagina 38

Configuration7-4148XX/49XXSHB03994900Str041-21JOG 1JOG 2JOG xE4 E501±1C041CW /CCW21 22QSPExExC134QSPC012 TC013 TirifC190E3016-1 0 V ...+ 1 0 V+8-1 0

Pagina 39 - Installation

Configuration7-4248XX/49XXSHB0399QSP at the masterIf QSP is switched at the master drive, the set-value (C050) is reduced along theQSP ramp for all dr

Pagina 40

Configuration7-4348XX/49XXSHB03994900Str042X7 X5X8X1 X9SW IRX7 X5X8X9RX7 X5X8X9Rj, n -c trl.EncoderoutputResolverIncrem entalencoderM aster drive w it

Pagina 41

Configuration7-4448XX/49XXSHB03994900Str043-±1C04121 22C105cw /ccwC 050+C 051nact62636263C 027 C 028C025/C026Enc.const.D ig_In_1X7QSPC 070 VC 071 TC 0

Pagina 42

Configuration7-4548XX/49XXSHB0399Set-value conditioning of the slaveThe value read from Dig_In_2 (X9) forms the set-value (speed and phase) for theint

Pagina 43

Configuration7-4648XX/49XXSHB03997.3.3 Slave for digital frequency cascadePurposeWith configuration C005 = -72- for the set-value cascade( the phase c

Pagina 44

Configuration7-4748XX/49XXSHB03994900Str045-±1C04121 22C105CW /CCWC 050+C 051nactX7QSPC 070 VC 071 TC 072 KpnnndnC 056C 063C 022, C 023IC 042QSPX8C 03

Pagina 45

Configuration7-4848XX/49XXSHB0399Cascading factorThe cascading factor directly influences the set-value at the input Dig_In_1 (X5).Encoder adaptation

Pagina 46

Preface and general information1-248XX/49XXSHB03991.3 48XX/49XX controller1.3.1 Labelling- Lenze 48XX/49XX controllers are unambiguously designated by

Pagina 47

Configuration7-4948XX/49XXSHB0399lead to phase errors occur.The direction changeover can, for instance, be usedfor electrical shafts, consisting of 2

Pagina 48

Configuration7-5048XX/49XXSHB03997.3.4 Digital frequency outputDF output at the masterThe following formula applied to the DF output:Output frequency=

Pagina 49

Configuration7-5148XX/49XXSHB03997.3.5 Speed synchronismSelectionFor speed synchronising, select the following slave configurations together withthe m

Pagina 50

Configuration7-5248XX/49XXSHB03997.3.6 Phase synchronisationPurpose( Drive concept for positive movements(e.g. packaging of bottles on conveyor belts)

Pagina 51

Configuration7-5348XX/49XXSHB03997.3.6.1 Phase controller+-C 254C 0501 .8 · C 0 1 1++++VpwC 255C 257 C 252C 253C 256++Set phase integratorF o llo w i

Pagina 52

Configuration7-5448XX/49XXSHB03997.3.6.2 Phase trimmingThe phase trimming can be changed and displayed under C256.( Code C256 can be accessed via anal

Pagina 53

Configuration7-5548XX/49XXSHB03997.4 Additional control functions7.4.1 Redundant actual value feedbackPurposeIn the event of a failure of the actual s

Pagina 54

Configuration7-5648XX/49XXSHB0399Activation of redundant encoder feedbackThe redundant encoder feedback is activated by a change of the monitoring, ”S

Pagina 55

Configuration7-5748XX/49XXSHB03997.4.2 Changeable parameter setsUp to four different parameter sets can be created, for instance, to processdifferent

Pagina 56

Configuration7-5848XX/49XXSHB0399The transfer of all parameter in rising sequence of code numbers is only possibleif- the parameter used to determie t

Pagina 57

Preface and general information1-348XX/49XXSHB03991.3.3 Legal regulationsLiability- The information, data and notes in these Operating Instructions me

Pagina 58

Configuration7-5948XX/49XXSHB0399When the function ”load parameter set” is activated, the controller cannot react onany other signal for approx. 1 sec

Pagina 59

Configuration7-6048XX/49XXSHB03997.4.3 4Q / 2Q changeoverPurposeWithachangeto2Q,thearmaturevoltage VAcan be set to 1.15 ¼ Vratedinstead of1.05 ¼ Vrate

Pagina 60

Configuration7-6148XX/49XXSHB03997.4.4 Standstill excitation (field heating)PurposeWith this function, a reduced field current can be set as field hea

Pagina 61

Configuration7-6248XX/49XXSHB03997.4.5 Control of a holding brakePurposeControl singal for holding brakes in:( hoists( travelling drives( active loads

Pagina 62

Configuration7-6348XX/49XXSHB0399Configuration C005 = -12-, -13- (digital actual value encoder)The phase controller is overlayed under the following c

Pagina 63

Configuration7-6448XX/49XXSHB03997.4.5.1 Engage brakeThe setting of QSP activates the function for the control of a holding brake. Thespeed set-value

Pagina 64

Configuration7-6548XX/49XXSHB03997.4.5.2 Open brake (release)CW/CCW enable deactivates the internal controller inhibit immediately. At thesame time, t

Pagina 65

Configuration7-6648XX/49XXSHB03994900Str052ttttttC trl. enablenField currentsetCW /CCWBrake disengagem enttim e C 1 9 6Arm ature currentBrakeH o ld i

Pagina 66

Configuration7-6748XX/49XXSHB03997.5 Additional function blocks7.5.1 Process controllerDescriptionThe process controller is designed as independent fu

Pagina 67

Configuration7-6848XX/49XXSHB03994900Str054VpVpVp (C222)Vp2 (C 325)Vp (C222)Vp2 (C 325)Vp3 (C 326)C 22210C 223nC 224vTTpV-C332 TC333 TirifC334 TC335 T

Pagina 68

Preface and general information1-448XX/49XXSHB03991.4 EC Directives/Declaration of Conformity1.4.1 What is the purpose of EC directives?EC directives

Pagina 69 - K35.0098

Configuration7-6948XX/49XXSHB03992. Digital inputsThe digital inputs of the process controller ”Deactivate process controller”,”Switch-off I component

Pagina 70

Configuration7-7048XX/49XXSHB03997.5.2 Arithmetic blocksPurposeWith the arithmetic blocks two different signals can be arithmetically connected tomeet

Pagina 71

Configuration7-7148XX/49XXSHB0399ExampleThe analog inputs terminal 8 and terminal 6 are to be connected (division) via thearithmetic block 2 and then

Pagina 72

Configuration7-7248XX/49XXSHB0399Arithmetic block 2Code NamePossible settingsCodeNameLenze Selection InfoC191*¤ Arithmeticblock 21 -0- Output = C338-1

Pagina 73

Configuration7-7348XX/49XXSHB03997.5.3 Motor potentiometerPurposeThe motor potentiometer serves as alternative set-value source which can becontrolled

Pagina 74

Configuration7-7448XX/49XXSHB0399If the motor potentiometer acts on the main set-value C046, QSP, the rampfunction generator of the main set-value, JO

Pagina 75

Configuration7-7548XX/49XXSHB0399InitialisationWhen switching off the mains, the output value of the motor potentiometer isstored in the EEPROM. Selec

Pagina 76

Configuration7-7648XX/49XXSHB0399Code NamePossible settingsCodeNameLenze Selection InfoC260* Upper motorpotentiometerlimit100% -100.0 % {0.1 %} +100.0

Pagina 77 - Commissioning

Configuration7-7748XX/49XXSHB03997.5.4 Fixed set-valuePurposeThe function block ”fixed set-values” is used to program a maximum of 15 fixedsetpoints a

Pagina 78 - L’1L’2L’3

Configuration7-7848XX/49XXSHB03997.5.5 Absolute value generatorPurposeBipolar signals can be converted into unipolar signals.Parameter setting4900Str0

Pagina 79

Preface and general information1-548XX/49XXSHB0399EC Declaration of Conformity ’99for the purpose of the EC Low Voltage Directive (73/23/EEC)amended b

Pagina 80

Configuration7-7948XX/49XXSHB03997.5.6 Limitation elementsPurposeThe controller provides two limitation elements. With these function blocks signalsca

Pagina 81 - Ctrl. enable

Configuration7-8048XX/49XXSHB03997.5.7 PT1 elementPurposeSignals can be filtered with this function block.Parameter setting4900Str064C 146/C 147 C 145

Pagina 82

Configuration7-8148XX/49XXSHB03997.5.8 AdditionPurposeThe controller provides two addition facilities with three inputs each. Here, analogsignals can

Pagina 83

Configuration7-8248XX/49XXSHB0399Addition 1:Code NamePossible settingsCodeNameLenze Selection InfoC610* Input 1,additionblock 10% -100.0 % {0.1 %} 100

Pagina 84

Configuration7-8348XX/49XXSHB03997.5.9 Square-wave generatorPurposeThe square-wave generator accepts jump responses from the control circuits.Paramete

Pagina 85

Configuration7-8448XX/49XXSHB03997.5.10 Dead-band elementPurposeThe dead-band element is used to set interferences around the zero point (e.g.interfer

Pagina 86

Configuration7-8548XX/49XXSHB03997.5.11 DT1 elementPurposeThe DT1 element is to differentiate signals.It can, for instance, be used for acceleration c

Pagina 87

Configuration7-8648XX/49XXSHB03997.5.12 Freely assignable comparatorThe freely assignable comparators generate a digital output signal which dependson

Pagina 88

Configuration7-8748XX/49XXSHB03994900Str076t200 %0-2 0 0 %tttC om paratorinput 2H ysteresisC om paratorinput 1ResetsignalOutputsignalhigh-activeOutpu

Pagina 89 - During operation

Configuration7-8848XX/49XXSHB0399Code NamePossible settingsCodeNameLenze Selection InfoC580* Input 1,Comparator 10% -100.0 % {0.1 %} +100.0 %-200 % {1

Pagina 90

Preface and general information1-648XX/49XXSHB03991.4.4 EC Directive Electromagnetic Compatibility(89/336/EEC)amended by: First Amendment Directive (9

Pagina 91

Configuration7-8948XX/49XXSHB03997.6 Additional control functions7.6.1 Additional torque valuesStop!The external torque limitation has an effect on th

Pagina 92

Configuration7-9048XX/49XXSHB0399If the inputs are not assigned, constant values can be assigned via the inputcodes. These values can also be stored i

Pagina 93

Configuration7-9148XX/49XXSHB0399Therefore, the current limitation must be reduced depending on thecompensation of the DC machine and the actual speed

Pagina 94

Configuration7-9248XX/49XXSHB0399Code NamePossible settingsLenze Selection InfoC310* Speed-dependentcurrent limitationLimit value 1100% 0.0 % {0.1 %}

Pagina 95

Configuration7-9348XX/49XXSHB03997.6.3 n controller adaptationPurposeThe adaptation of the speed controller is to improve the control behaviour. It is

Pagina 96

Configuration7-9448XX/49XXSHB03997.6.4 S-shaped ramp function generator characteristicFor the ramp generator of the main set-value you can select two

Pagina 97

Configuration7-9548XX/49XXSHB0399Code NamePossible settingsCodeNameLenze Selection Info[C198*] Enableactualspeed filter0 -0- Filter not active-1- Filt

Pagina 98

Configuration7-9648XX/49XXSHB03997.7 MonitoringNote!Fault messages can only be reset, when the fault has been eliminated.7.7.1 Change of the monitorin

Pagina 99

Configuration7-9748XX/49XXSHB0399Message with pulse inhibitIn the event of a failure the ignition pulses are only inhibited for the armature circuit,t

Pagina 100 - 100% - C49

Configuration7-9848XX/49XXSHB0399Changeover of the monitoring function with active TRIPEven if a monitoring function has activated a TRIP, which is st

Pagina 101 - Configuration

Preface and general information1-748XX/49XXSHB0399EC Declaration of Conformity ’97 for the purpose of the EC Directiveon Electromagnetic compatibility

Pagina 102

Configuration7-9948XX/49XXSHB0399Code NamePossible settingsCodeNameLenze Selection InfoC119*¤ Selection ofmonitoringfunction-15- OC5-16- OC6-22- OUE-3

Pagina 103

Configuration7-10048XX/49XXSHB03997.7.2 Overload monitoring for the controller (I¼t monitoring)The I¼t monitoring is designed for 150 % rated current.

Pagina 104

Configuration7-10148XX/49XXSHB03997.7.3 Overload monitoring for the motor (I2¼tmonitoring)The unit can approximately calculate and monitor the motor t

Pagina 105

Configuration7-10248XX/49XXSHB0399Code NamePossible settingsCodeNameLenze Selection InfoC085*¤ Thermalmotor timeconstant1.0min1.0 min {0.1 min} 100.0

Pagina 106

Configuration7-10348XX/49XXSHB03997.7.4 Blocking protection for the motorPurposeThe blocking protection avoids that the collector of the DC motor is o

Pagina 107

Configuration7-10448XX/49XXSHB0399Code NamePossible settingsCodeNameLenze Selection InfoC119*¤ Selection ofmonitoringfunction-15- OC5-16- OC6-22- OUE-

Pagina 108

Configuration7-10548XX/49XXSHB03997.7.5 Mains monitoringPurposeThe monitoring ensure faultfree mains operation. In the event of mains failures itis no

Pagina 109

Configuration7-10648XX/49XXSHB0399C237 = 1Short synchronisation fault do not result in pulse inhibit. This procedure should beused under the condition

Pagina 110

Configuration7-10748XX/49XXSHB03997.7.6 Monitoring of the serial interfaceThe controller detects an interruption because incoming telegrams are notrec

Pagina 111

Configuration7-10848XX/49XXSHB03997.8 Parameter setting( With the parameter setting of the controller you can adapt the drive to yourapplication.( The

Pagina 112

Manual 4800 / 4900Part Content NotesATable of contentsATableofcontentsPreface and general information-PrefaceandgeneralinformationSafety information-B

Pagina 113

Preface and general information1-848XX/49XXSHB0399Generic standards considered for the test of noise emission:Basic standard Tes t Limit valueEN 61000

Pagina 114

Configuration7-10948XX/49XXSHB03997.8.2 Functions of the operation unit4900Str087FIG 7-60 Front view: Operating unit with status displayLEDColour Func

Pagina 115

Configuration7-11048XX/49XXSHB03997.8.3 Structure of the operating programmeThe parameters are set in two operating levels -the code leven and the par

Pagina 116

Configuration7-11148XX/49XXSHB03997.8.4 Basics for operation7.8.4.1 Parameter change via a codeNote!If changed parameter sets are required after mains

Pagina 117

Configuration7-11248XX/49XXSHB0399Acceptance with SH + PRGThe controller accepts the changed parameter only after pressing SH+PRG.1. Select a code usi

Pagina 118

Configuration7-11348XX/49XXSHB03997.8.4.2 Parameter change via two codesSome setting are parameterised via two codes:1. Select the parameter to be cha

Pagina 119

Configuration7-11448XX/49XXSHB03997.8.4.3 Store parameter set(see chapter 7.4.2)The parameter must be stored to ensure that the setting will not be lo

Pagina 120

Configuration7-11548XX/49XXSHB0399Via terminal controlWith terminal control it is possible to change to other parameter sets via the digitalinputs.- A

Pagina 121

Configuration7-11648XX/49XXSHB03997.8.5 Operating modesThe controller can be adapted to your application in different ways:Terminals: The terminals ar

Pagina 122

Configuration7-11748XX/49XXSHB03997.8.6 Display functionsCode setThe factory setting is the display of the standard code set.The extended code set is

Pagina 123

Configuration7-11848XX/49XXSHB0399Switch-on displayAfter switching on the controller, C083 is displayed first (field current). To changethe switch-on

Pagina 124

Preface and general information1-948XX/49XXSHB03991.4.5 EC Machinery Directive(89/392/EEC)amended by: First Amendment Directive (91/368/EEC)Second Ame

Pagina 125

Configuration7-11948XX/49XXSHB03997.9 Code tableHow to read the code table:Column Abbreviation MeaningCode C013 Code C013The parameter value is accept

Pagina 126

Configuration7-12048XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeName[C005*] Configuration11 Speed control with additional setpoint-1

Pagina 127

Configuration7-12148XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC011 nmaxspeed3000rpm250 rpm {1rpm} 5000 rpm nmaxis the referenc

Pagina 128

Configuration7-12248XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC026¤ Encoderconstant forC0250mV C025 = -1-, -2-, -3-, -4-:Offse

Pagina 129

Configuration7-12348XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC029¤ Automaticadjustment forC025C025 = -10-, -11-:Adjustment of

Pagina 130

Configuration7-12448XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC043*¤ TRIP reset -0- Read: no faultWrite: reset fault-1- Read:

Pagina 131

Configuration7-12548XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC065 Fault indication:messageDisplay Meaning--- no messageEEr ex

Pagina 132 - 4900Str041

Configuration7-12648XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC067 Fault indication:TRIPDisplay Meaning--- no fault at present

Pagina 133

Configuration7-12748XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC069 Controller state Bit Meaning0 Operation error1 Communicatio

Pagina 134 - 4900Str042

Configuration7-12848XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC088 Rated motorcurrent0 A {0.1A} 100 A100 A {1A} 3600 ARated cu

Pagina 135 - 4900Str043

Preface and general information1-1048XX/49XXSHB0399Show/Hide Bookmarks

Pagina 136

Configuration7-12948XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeName[C111*] Signal for C110-0- No signal-1- Main setpoint (C046), re

Pagina 137

Configuration7-13048XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC112*¤ Input selection:Freelyassignabledigital input1 -1- digita

Pagina 138

Configuration7-13148XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeName[C117*] Function forC116-0- No function-1- nact nxC017 (FDO1)-2

Pagina 139

Configuration7-13248XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC123 Currentthreshold forblockingprotection forC1240.95Irated0 A

Pagina 140

Configuration7-13348XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC145*¤ Input selection:Analog signal1 -1- Input terminals X1/1,

Pagina 141

Configuration7-13448XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeName[C146*] Function forC145-0- No function-1- Main setpoint of C046

Pagina 142

Configuration7-13548XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC148 Additionaltorque value 10 -100.0 % Mmax{0.1%} + 100.0 % Mma

Pagina 143

Configuration7-13648XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC192*¤ Input selection:Fixed setpoint1 -1- Selection fixed setpo

Pagina 144 - FIG 7-19 Phase controller

Configuration7-13748XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC231* Min. fieldcurrent100% 10 % IFrated{1% IFrated} 100% IFrate

Pagina 145

Configuration7-13848XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC257* Speed trimming 0rpm -5000 rpm {1} + 5000 rpm Fixed speed o

Pagina 146

Safety information2-148XX/49XXSHB03992 Safety informationSafety and application notes for controllers(to: Low-Voltage Directive 73/23/EEC)1. GeneralDu

Pagina 147

Configuration7-13948XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC273* Digital/analogconversion 2-16384 {1} 16384 Input: Value fo

Pagina 148

Configuration7-14048XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC320* Vp2of the n-controlleradaption8 1 {1} 1000 Second gain fac

Pagina 149

Configuration7-14148XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC336* Actual Vpof theprocesscontroller0.1 {0.1} 500.0 Display: A

Pagina 150

Configuration7-14248XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC590* Input 1,comparator 20% -100.0 % {0.1 %} + 100.0 %-200 % {1

Pagina 151

Configuration7-14348XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC610* Input 1, additionblock 10% -100.0 % {0.1 %} 100.0 %-200 %

Pagina 152

Configuration7-14448XX/49XXSHB0399Code Possible settingsNameCodeInfoSelectionLenzeNameC641* Input,PT1 element0% -100.0 % {0.1 %} 100.0 %-200 % {1 %} +

Pagina 153

Configuration7-14548XX/49XXSHB03997.10 Table of attributesThe information given in this attribute table is required for generating aprogrammme. It con

Pagina 154

Configuration7-14648XX/49XXSHB0399Code Index Data Accessdec hex DS DA DT Format DL S/P LCM-R/WAIF-PZDC000 24575 5FFFh E 1 FIX32 VD 4 P Ra -C001 24574

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Configuration7-14748XX/49XXSHB0399Code AccessDataIndexAIF-PZDLCM-R/WS/PDLFormatDTDADShexdecC085 24490 5FAAh E 1 FIX32 VD 4 P Ra/W -C087 24488 5FA8h E

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Configuration7-14848XX/49XXSHB0399Code AccessDataIndexAIF-PZDLCM-R/WS/PDLFormatDTDADShexdecC189 24386 5F42h E 1 FIX32 VD 4 S Ra -C190 24385 5F41h E 1

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Safety information2-248XX/49XXSHB03992.1 Persons responsible for the safetyOperator( An operator is any natural or legal person who uses the drive sys

Pagina 158

Configuration7-14948XX/49XXSHB0399Code AccessDataIndexAIF-PZDLCM-R/WS/PDLFormatDTDADShexdecC311 24264 5EC8h E 1 FIX32 VD 4 P Ra/W -C312 24263 5EC7h E

Pagina 159

Configuration7-15048XX/49XXSHB0399Code AccessDataIndexAIF-PZDLCM-R/WS/PDLFormatDTDADShexdecC630 23945 5D89h E 1 FIX32 VD 4 P Ra/W -C631 23944 5D88h E

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Configuration7-15148XX/49XXSHB0399Show/Hide Bookmarks

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Configuration7-15248XX/49XXSHB0399Show/Hide Bookmarks

Pagina 162

EDS4900U--E00408854ManualPart ETroubleshooting andfault eliminationMaintenanceDC speed controller4800/4900Show/Hide Bookmarks

Pagina 163

The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

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Troubleshooting and fault elimination8-148XX/49XXSHB03998 Troubleshooting and fault eliminationWarning!During troubleshooting, the drive should always

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Troubleshooting and fault elimination8-248XX/49XXSHB0399RDYIn general, the RDY message will be reset if the machine cannot generate a torquewhen runni

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Troubleshooting and fault elimination8-348XX/49XXSHB03998.2 Fault analysis with the history bufferWith the history buffer, faults can be traced. The f

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Troubleshooting and fault elimination8-448XX/49XXSHB03998.3 Fault messagesNote!If the fault message is interrogated by a fieldbus, the fault message i

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Safety information2-348XX/49XXSHB03992.2 General safety information( These safety notes do not claim to be complete. In case of questions andproblems

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Troubleshooting and fault elimination8-548XX/49XXSHB0399Display RemedyCauseOUE Mains overvoltage Mains voltage > 460V or 550V (500V variant) Reduce

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Troubleshooting and fault elimination8-648XX/49XXSHB03998.4 Reset of fault indicationsTRIPAfter eliminating the fault, pulse inhibit will only be rese

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Troubleshooting and fault elimination8-748XX/49XXSHB03998.5 Checking the drive systemNote!The measurements should be made with a digital voltmeter. Th

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Troubleshooting and fault elimination8-848XX/49XXSHB03998.5.2 Checking the controllerChecking the power stageWarning!( The measurements described must

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Maintenance9-148XX/49XXSHB03999 Maintenance9.1 Maintenance- The controller is free of maintenance if the prescribed operating condi-tions are maintain

Pagina 174

Maintenance9-248XX/49XXSHB0399Show/Hide Bookmarks

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Maintenance9-348XX/49XXSHB0399Show/Hide Bookmarks

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Maintenance9-448XX/49XXSHB0399Show/Hide Bookmarks

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11-148XX/49XXSHB039910 DC-bus connection11 Application of brake unitsThis chapter is part of the Lenze documentation structure.For 48XX/49XX DC contro

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EDS4900U--H00408856ManualPart HAutomationDC speed controller4800/4900Show/Hide Bookmarks

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Safety information2-448XX/49XXSHB03992.4 Layout of the safety information( All safety information given in these Operating Instructions has the samela

Pagina 180

The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

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Automation12-148XX/49XXSHB039912 Automation48XX/49XX controller can communicate with, for instance superimposed hosts(PLC or PC) as well as operating

Pagina 182 - 4900Str079

Automation12-248XX/49XXSHB0399The operating state of the controller is indicated under C068. angezeigt.Bit No. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0Si

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Automation12-348XX/49XXSHB039912.4 Enable LECOM interfaceUse fieldbus connection modules, e.g. InterBus or PROFIBUS, to integrate thecontroller in mor

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Automation12-448XX/49XXSHB0399The following is available:Proass output datato besent from the controller to thecommmunicationinterface:( Mains status

Pagina 185 - 7.6.5 Actual speed filter

Automation12-548XX/49XXSHB039912.4.2 High precision set and actual valuesSelect high precision set and actual values with a resolution of 14 bit plus

Pagina 186 - 4900Str082

Automation12-648XX/49XXSHB0399C392 field current set-valueNote!The field current cannot be reduced more than to the minimum field current setunder C23

Pagina 187

Automation12-748XX/49XXSHB0399Show/Hide Bookmarks

Pagina 188

Automation12-848XX/49XXSHB0399Show/Hide Bookmarks

Pagina 189

EDS4900U--I00408857ManualPart IAccessories and motorsDC speed controller4800/4900Show/Hide Bookmarks

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EDS4900U--B00408850ManualPart BTechnical DataInstallationDC speed controller4800/4900Show/Hide Bookmarks

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The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

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Accessories13-148XX/49XXSHB039913 AccessoriesFor the controllers, Lenze offers the following accessories (to be orderedseparately):( Mains chokes( RFI

Pagina 193

Accessories13-248XX/49XXSHB039913.1 FusesNote!The fuses protect the controller from impermissible operating conditions. After aprotection function has

Pagina 194

Accessories13-348XX/49XXSHB039913.1.1 Mains fusesStop!An additional cable protection is required when using fuses of the operating classaR (partial ch

Pagina 195

Accessories13-448XX/49XXSHB039913.1.2 Armature fusesArmature fuses protect the thyristors of the controller from feedback of the motorin generator mod

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Accessories13-548XX/49XXSHB039913.1.3 Internal fusesExcept for the cell fuses, all fuses are on the board 4902/3/5 LP or 4X08/11 LP.TypeRated dataOrde

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Accessories13-648XX/49XXSHB0399321506,510711,51939544900Str089FIG 13-2 Fuse holder order No.: EFH300054900Str090FIG 13-3 Insulating base order No: EFZ

Pagina 198

Automation13-748XX/49XXSHB039913.2 Mains chokesThe following mains chokes are for operation with mains voltages up to #550V+0%.13.2.1 Mains chokes for

Pagina 199

Automation13-848XX/49XXSHB0399fmcadbnek4900Str092FIG 13-6 Mains chokes with connection lugTypeFIG a b c d e f k m n4902 FIG 13-5 120 65 109 51 162 110

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Automation13-948XX/49XXSHB0399kedbnafcm4900Str093FIG 13-7 Mains choke for separate supply of the field bridgeType a b c d e f k m n4902 ... 4903 66 67

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The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

Pagina 202

Automation13-1048XX/49XXSHB039913.3 Pre-assembled Lenze system cable13.3.1 Resolver connection cableDesign Length [m] Order designation5 EWLR005GM10 E

Pagina 203

Automation13-1148XX/49XXSHB039913.3.2 Incremental encoder connection cableDesign Length [m] Order designation2.5 EWLE002GM-T5 EWLE005GM-T10 EWLE010GM-

Pagina 204

Automation13-1248XX/49XXSHB039913.4 RFI filter13.4.1 RFI filter for power connectionType Irated[A] Pv[W] Vmaxm[kg] Order designation4902 16 12 4.0 EZF

Pagina 205

Automation13-1348XX/49XXSHB0399L1 L3L1 L3LINEL2LOADL2abfedcg12hjmkn14900Str097FIG 13-11 RFI filter, design BTypeDesign a b c d e f g h i k m n[mm2]490

Pagina 206

Automation13-1448XX/49XXSHB039913.4.2 RFI filter for fan supplyThe 4X08 to 4X13 controllers must be connected to a voltage between 200 ...240V~ to sup

Pagina 207

Automation13-1548XX/49XXSHB039913.5 Networking accessoriesThe modules listed in the following are for controller networking.13.5.1 Connection elements

Pagina 208

Automation13-1648XX/49XXSHB0399Show/Hide Bookmarks

Pagina 209

EDS4900U--K00408858ManualPart KSelection aidApplication examplesDC speed controller4800/4900Show/Hide Bookmarks

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The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

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Selection aid14-148XX/49XXSHB039914 Selection aid14.1 Assignment of controller and motorLenze does not only offer controllers but also a complete moto

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Technical Data3-148XX/49XXSHB03993 Technical data3.1 FeaturesController and system features( Control electronics and system software are the same for

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Selection aid14-248XX/49XXSHB0399Stop!The peak values of the mains voltage are also reached with low armature voltages(speed ).3. Rated armature curre

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Selection aid14-348XX/49XXSHB039914.1.2 Armature chokeWhen using Lenze 48XX/49XX controller adapted to the DC motor, it is notnecessary to use an arma

Pagina 215

Selection aid14-448XX/49XXSHB0399The following table indicates planning recommendations for componentscompleting your drive.Requirement/applicationRes

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Selection aid15-148XX/49XXSHB039915 Application examplesThe following specifications, processes, and circuitry described are for guidanceonly and must

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Selection aid15-248XX/49XXSHB039915.1 Speed control with armature-voltage feedback4900Str099Z1K1F '1 ...F '3LKF ''1 ...F '&ap

Pagina 218

Selection aid15-348XX/49XXSHB0399Parameter settingCode Input DescriptionInput according to motor nameplateC083 xxx A Rated field currentC084 xxx ms Ar

Pagina 219

Selection aid15-448XX/49XXSHB039915.2 Speed control with resolver4900Str100Z1K1F '1 ...F '3LKF ''1 ...F ''3Q1L1L2L3PEL1

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Selection aid15-548XX/49XXSHB0399Parameter settingCode Input DescriptionInput according to motor nameplateC083 xxx A Rated field currentC084 xxx ms Ar

Pagina 221

Selection aid15-648XX/49XXSHB039915.3 Torque control with speed limitation4900Str101Z1K1F '1 ...F '3LKF ''1 ...F ''3Q1L1

Pagina 222

Selection aid15-748XX/49XXSHB0399Parameter settingCode Input DescriptionInput according to motor nameplateC083 xxx A Rated field currentC084 xxx ms Ar

Pagina 223

Contentsi48XX/49XXSHB00399Part A1 Preface and general information 1-1...1.1 About these Operating Instructions ... 1-1...

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Technical Data3-248XX/49XXSHB0399Speed feedback systems( Resolver feedback with encoder emulation for superimposed systems(synchronizing systems, posi

Pagina 225

Selection aid15-848XX/49XXSHB039915.4 Current-ratio control4900Str102Z1K1F'1...F'3LKF ''1 ...F ''3Q1L1L2L3PEL1 L2 L3L&ap

Pagina 226

Selection aid15-948XX/49XXSHB0399Parameter settingCode Input DescriptionInput according to motor nameplateMaster and slaveC083 xxx A Rated field curre

Pagina 227

Selection aid15-1048XX/49XXSHB039915.5 Dancer-position control at an unwinder4900Str103L1 L2 L3PEI K BF'4MIK ABM121 28 39 40 59 90 FE8 97X1 X2 X3

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Selection aid15-1148XX/49XXSHB03994900Str104+21E401±1C041 CW /CW21 22C012 TC013 Tirif8-1 0 V ... + 1 0 V+nsetC 046C 011C 145/C 146C 025/C 026C 145/

Pagina 229

Selection aid15-1248XX/49XXSHB0399Parameter settingCode Input DescriptionInput according to motor nameplateC083 xxx A Rated field currentC084 xxx ms A

Pagina 230

Selection aid15-1348XX/49XXSHB039915.6 Hoists4900Str105PEL1 L2 L3PEI K BF'4MIK ABM121 28 39 41 59 90 FE8 9X1 X2 X3 X44900AcwR22ccwA5K3X7PEE5E444

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Selection aid15-1448XX/49XXSHB0399Parameter settingCode Input DescriptionInput according to motor nameplateC083 xxx A Rated field currentC084 xxx ms A

Pagina 232

Selection aid15-1548XX/49XXSHB039915.7 Speed-ratio synchronism4900Str106MRi = 19.4v = 80 m /m inv = 50 m /m inMRi = 5 .3X5v = 110 m /m inMRi = 5 .3X

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Selection aid15-1648XX/49XXSHB0399Parameter settingCode Input DescriptionInput according to motor nameplateMaster and slaveC083 xxx A Rated field curr

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Selection aid15-1748XX/49XXSHB0399Code DescriptionInputAdjustment of speed controllerMaster and slaveC011 xxxx rpm Max. max. speedApplication paramete

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Technical Data3-348XX/49XXSHB03993.2 General data / application conditionsField ValuesType of protection IP20 to DIN 40050, steel sheet housingPermiss

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Selection aid15-1848XX/49XXSHB039915.8 Modular box 221515.8.1 Winding drivePurposeFor winding applications, e.g. winding of a paper reel, the drive ca

Pagina 237

Selection aid15-1948XX/49XXSHB0399Compensation of friction, acceleration and breakaway torqueThe friction can be compensated as function or from a tab

Pagina 238

Selection aid15-2048XX/49XXSHB0399Digital, freely programmable inputs( Ctrl. inhibit of the automation module( Diameter calculation enable( Initial di

Pagina 239

Selection aid15-2148XX/49XXSHB03994900Str108vtL4900Lim it sw itchLim it sw itch R eference sw itchTargetStartvposAcceleration DecelerationFIG 15-10 Dr

Pagina 240

Selection aid15-2248XX/49XXSHB0399- Adjustable waiting time- Adjustable number for repetition function- Limited program branching depending on the inp

Pagina 241

Selection aid15-2348XX/49XXSHB039915.9 Mains isolation15.9.1 Tipping with mains isolationIn this application proposal, the power stage is connected to

Pagina 242

Selection aid15-2448XX/49XXSHB03994900Str109Z1K1F '1 ...F '3LKF ''1 ...F ''3L1 L2 L3L1 L2 L3L'1 L'2 L'3L1

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Selection aid15-2548XX/49XXSHB0399Contactor or relay circuit4900Str11020 21 28 39 40 59 90 FEX2 X3 X4490022 A4K3S1S2K2K2 K2.1K1K2.1K4K3K1tdL11L10L20K4

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Selection aid15-2648XX/49XXSHB03994900Str11120 21 28 39 40 59 90 FEX2 X3 X44900cw22ccwA4K3S1S2K2K2 K2.1K1K2.1K2K3K1L11L10L20K2Crtl.enableQSPn a c t =

Pagina 245

Selection aid15-2748XX/49XXSHB0399Show/Hide Bookmarks

Pagina 246 - 8.1 Troubleshooting

Technical Data3-448XX/49XXSHB03993.3 Rated data3.3.1 Mains voltage 400V( Controllers 4902 to 4907 (4Q controllers)Type 4902 4903 4904 4905 4906 4907Or

Pagina 247 - 8.1.2 Display via LECOM

Selection aid15-2848XX/49XXSHB0399Show/Hide Bookmarks

Pagina 248

EDS4900U--L00408859ManualPart LSignal-flow chartsDC speed controller4800/4900Show/Hide Bookmarks

Pagina 249 - 8.3 Fault messages

The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

Pagina 250

Signal-flow charts16-148XX/49XXSHB039916 Signal-flow charts4900Str112-21JOG 1JOG 2JOG xE4 E501±1C041CW /CCW21 22QSPExExC134QSPC012 TC013 TirifC190E301

Pagina 251

Signal-flow charts16-248XX/49XXSHB03994900Str113-±1C04121 22C105cw /ccwC 050+C 051nact62636263C 027 C 028C025/C026Enc.const.D ig_In_1X7QSPC 070 VC 071

Pagina 252 - 8.5 Checking the drive system

Signal-flow charts16-348XX/49XXSHB03994900Str114-±1C04121 22C105CW /CCWC 050+C 051nactX7QSPC 070 VC 071 TC 072 KpnnndnC 056C 063C 022, C 023IC 042QSPX

Pagina 253 - Warning!

Signal-flow charts16-448XX/49XXSHB03994900Str115a+346-1 0 V ... + 1 0 V+8-1 0 V ... + 1 0 V+C 145/C 005C 025/C 026O ffs e tO ffs e tC 145/C 005C

Pagina 254 - Maintenance

Signal-flow charts16-548XX/49XXSHB03994900Str115b-+-100 %C047JOG 1JOG 2JOG x01±121 22QSPC 134QSPC 012 TC 013 TirifC 19001C 105QSPnnC 046C 011C146/C147

Pagina 255

Signal-flow charts16-648XX/49XXSHB0399Show/Hide Bookmarks

Pagina 256

EDS4900U--M00408860ManualPart MGlossaryTable of keywordsDC speed controller4800/4900Show/Hide Bookmarks

Pagina 257

Technical Data3-548XX/49XXSHB0399( Controllers 4808 to 4813 (2Q controllers)Type 4808 4809 4811 4812 4813Order No. EVD 4808-E EVD 4809-E EVD 4811-E EV

Pagina 258 - 11 Application of brake units

The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

Pagina 259

Glossary17-148XX/49XXSHB039917 GlossaryTerm MeaningAIF Automation interface (X1)CE Communauté Européenne (English: European Community)Code For entry a

Pagina 260

Glossary17-248XX/49XXSHB0399Show/Hide Bookmarks

Pagina 261 - Automation

Index18-348XX/49XXSHB039918 Table of keywords0 ... 92Q operation, Change of the direction ofrotation, 4-234Q/2Q operation, 7-60AA/D conversion, 7-29Ab

Pagina 262

Index18-448XX/49XXSHB0399Grounding, 4-32Installation, 4-29IT mains, 4- 4Screening, 4-31Signal cables, 4-31Cleaning, 9-1CodeChange, 7-113Code table, 7-

Pagina 263

Index18-548XX/49XXSHB0399FAI, 7-29FaultCause, 8- 4History buffer, 8-3Remedy, 8- 4Reset, 12- 1Fault indicationDisplay priority, 7-98Reset, 8-6Fault mes

Pagina 264

Index18-648XX/49XXSHB0399Field controller circuit, 7-15, 7-16, 7-17Speed, 7-94InstallationCE-typical drive system, 4-29Connection, 4-5Electrical, 4-2I

Pagina 265

Index18-748XX/49XXSHB0399Parameter setting, 7-33Monitoring functions, 7-96Change, 7-96Display priority, 7-98I(2)xt monitoring, 7-101Ixt monitoring, 7-

Pagina 266

Index18-848XX/49XXSHB0399Power connection, Standard controller,4-6Power derating, 3-1Process controller, 7-67Inputs, 7- 68Outputs, 7-69Process data ch

Pagina 267

Index18-948XX/49XXSHB0399SignalsAnalog connection, 4-14Connection of digital, 4-17Single drives, 4-4Slave, 7-42Digital frequency bar, 7- 42Digital fre

Pagina 268

Technical Data3-648XX/49XXSHB03993.3.2 Mains voltage 500V (Variant V014)( Controllers 4903 to 4907 (4Q controllers)Type 4903 4904 4905 4906 4907Order

Pagina 269

Index18-1048XX/49XXSHB0399TerminalsChanging the signal assignment, 5-8Control connections, 4-13Type of operation, 7-116TorqueControlled operation, 7-3

Pagina 270

Index18-1148XX/49XXSHB0399Show/Hide Bookmarks

Pagina 271 - Accessories

Index18-1248XX/49XXSHB0399Show/Hide Bookmarks

Pagina 272

Technical Data3-748XX/49XXSHB0399( Controllers 4808 to 4813 (4Q controllers)Type 4808 4809 4811 4812 4813Order No.EVD4808-E-V014EVD4809-E-V014EVD4811-

Pagina 273 - 13.1.1 Mains fuses

Technical Data3-848XX/49XXSHB03993.4 Dimensions3.4.1 Controller 4902 to 4X09X1 X2X3 X4 X5 X6 X7X8 X9X10 X11 V1 V2gacbdge”A”4900fikh”A”4900Str001FIG 4

Pagina 274 - 13.1.2 Armature fuses

Technical Data3-948XX/49XXSHB03993.4.2 Controllers 4811 to 4813, 4911 to 49134900edbcagmnh4900Str002FIG 4-2 Dimensions of the controllers 4X11 to 4X1

Pagina 275 - 13.1.4 Fuse holder

Technical Data3-1048XX/49XXSHB0399Show/Hide Bookmarks

Pagina 276

Installation4-148XX/49XXSHB03994 Installation4.1 Mechanical installation4.1.1 Important notes( Ensure free installation space above and below the cont

Pagina 277 - 13.2 Mains chokes

Contentsii48XX/49XXSHB003994.3 Connection 4-5...4.3.1 Power connection of standard controller 4-6...

Pagina 278 - 4900Str092

Installation4-248XX/49XXSHB03994.2 Electrical installationFor information on the installation according to EMC, see chapter 4.44.2.1 Protection of per

Pagina 279 - 4900Str093

Installation4-348XX/49XXSHB03994.2.2 Protection of the controllerStop!The controllers contain electrostatically sensitive components:Prior to assembly

Pagina 280 - 4900Str094

Installation4-448XX/49XXSHB03994.2.4 Earthing of the control electronicsSingle drives( With factory setting, the reference potential GND of the contro

Pagina 281 - 4900Str095

Installation4-548XX/49XXSHB03994.3 ConnectionConnection between controller and motorLenze controller Motor (to DIN 42017/VDE 0530 part 8)Function Ter

Pagina 282 - 13.4 RFI filter

Installation4-648XX/49XXSHB03994.3.1 Power connection of standard controllerZ1K1F’1...F’3LKF’’1...F’’3L1 L2 L3L1 L2 L3L’1L’2L’3L1 L2 L3PE BF’4MM1AIKAB

Pagina 283 - 4900Str097

Installation4-748XX/49XXSHB03994900Str128Z1K1F '1 ...F '3LKF ''1 ...F ''3L1 L2 L3L1 L2 L3L'1 L'2 L'3L1 L2

Pagina 284 - 240V~ to supply the fan

Installation4-848XX/49XXSHB03994900Str129Z1K1LKF ''1 ...F ''3L1 L2 L3L1 L2 L3L'1 L'2 L'3L1 L2 L3PE BMM1AIKABS1 S2JI

Pagina 285

Installation4-948XX/49XXSHB03994.3.2 Separate supply of the field-current bridge at a high motorfield voltageStop!Ensure correct phase connection of t

Pagina 286

Installation4-1048XX/49XXSHB0399Z1K1F’1...F’3LKF’’1...F’’3L1 L2 L3L1 L2 L3L’1L’2L’3L1 L2 L3PE BF’4MM1AIKAB S1 S2JIK L1.2 L2.2 L3.2PEL3.1L1.1FF16A500V4

Pagina 287

Installation4-1148XX/49XXSHB03994.3.3 Separate supply for the control electronicsStop!Ensure correct phase connection of the separate mains supply.Inc

Pagina 288

Contentsiii48XX/49XXSHB00399Part D7 Configuration 7-1...7.1 Speed-controlled operation 7-1...

Pagina 289 - Selection aid

Installation4-1248XX/49XXSHB03994900Str130Z1Q1F '1 ...F '3LKF ''1 ...F ''3L1 L2 L3L1 L2 L3L'1 L'2 L'3L1 L

Pagina 290

Installation4-1348XX/49XXSHB03994.3.4 Control connections15961596159615961596X9X6 X7X8X5X4X2X3X118915X1118915X10V1 V21234567891040 41 44 45K11K14A1 A2

Pagina 291

Installation4-1448XX/49XXSHB03994.3.4.1 Connection of analog signals234165 78 109 61 62 63601234789+-X4168 kGNDX1IUIUS2 S1+-+--+8x 3,3nF168 k47 kGND16

Pagina 292

Installation4-1548XX/49XXSHB0399Analog inputsTer minal Switch position Use Level Resolution1, 22S3ONOFFSetpoint 2with ground reference (factorysetting

Pagina 293

Installation4-1648XX/49XXSHB0399Analog outputs (monitor outputs)Ter minal Switch position Use Level Resolution60 Internal ground, GND61 Actual current

Pagina 294

Installation4-1748XX/49XXSHB03994.3.4.2 Connection of digital signals( All digital inputs and outputs are PLC compatible and separated from therest of

Pagina 295 - Parameter setting

Installation4-1848XX/49XXSHB039921 22 2820 E2E1 E3 E4 39E5 41 44 4540 A2A1 A3A4 59A51 2 34 5 67 8910111213-+QSPX3 X43k3k3k3k3k3k3k3k50 mA50 mA50 mA50

Pagina 296

Installation4-1948XX/49XXSHB0399Digital inputsName Ter minal Use(factory setting)Level for activation Programmingsee chapter20 Voltage supply 15V, 100

Pagina 297

Installation4-2048XX/49XXSHB0399Relay outputTer minal Use(factory setting)4900Str063K11, K14 Floating relay output, contact load capacitiy: 50V / 0.5A

Pagina 298

Installation4-2148XX/49XXSHB03994.3.5 Feedback systemsSeveral feedback systems can be connected to the controller and configured:( Armature voltage co

Pagina 299

Contentsiv48XX/49XXSHB003997.5.5 Absolute value generator 7-71...7.5.6 Limitation elements 7-72...

Pagina 300

Installation4-2248XX/49XXSHB0399The resolver signal or encoder signal can be output for following drives at the digitalfrequency output X8.( Connectio

Pagina 301

Installation4-2348XX/49XXSHB0399Pin assignment of socket X5/X9:Pin 1 2 3 4 5 6 7 8 9Signal BAA VE9 GNDZZ LCBPin 8, LC ( ¥)- For encoders without lamp

Pagina 302

Installation4-2448XX/49XXSHB03994.3.7 Digital frequency selection and encoder emulationDigital frequency input( Possible digital frequency signals:- I

Pagina 303

Installation4-2548XX/49XXSHB0399Digital frequency output / encoder emulationThe output signal of the Sub-D socket X8 can be used for superimposed cont

Pagina 304

Installation4-2648XX/49XXSHB03994.3.8 Serial interface RS232/485Danger!The interface RS232C/RS485 is not isolated, i.e. an additional electrical isola

Pagina 305

Installation4-2748XX/49XXSHB03994.3.9 Fieldbus connectionNote!Special features of the controller variants V011 and V013:1. The interface module 2110IB

Pagina 306

Installation4-2848XX/49XXSHB0399( Variant V013 with PROFIBUS interface moduleThe interface module type 2130IB connects Lenze controllers to the fast s

Pagina 307

Installation4-2948XX/49XXSHB03994.4 Installation of a CE-typical drive system4.4.1 General notes( The electromagnetic compatibility of a machine depen

Pagina 308

Installation4-3048XX/49XXSHB03994.4.2 Components of the CE-typical drive systemSystem component SpecificationController 4800/4900 DC controllersRFI fi

Pagina 309

Installation4-3148XX/49XXSHB0399Signal cables( Always screen digital and analog signal cables.- Always connect the signal cables over the shortest pos

Pagina 310

Contentsv48XX/49XXSHB00399Part E8 Troubleshooting and fault elimination 8-1...8.1 Troubleshooting 8-1...

Pagina 311

Installation4-3248XX/49XXSHB0399Grounding( Ensure a good equipotential bonding of all system parts (controller, RFI filter,mains choke, etc.) by cable

Pagina 312

Installation4-3348XX/49XXSHB03994900Str021LPE410813795112PEPE I K A B6FIG 4-23 Part of the CE-typical drive system with 4902 ... 4907 on a mounting pl

Pagina 313

Installation4-3448XX/49XXSHB03994900Str022llL1L2L3PE2 31011981211413L7546FIG 4-24 Part of the CE-typical drive system with 4X08/4X09 on a mounting pla

Pagina 314

Installation4-3548XX/49XXSHB03994900Str023llLL1L2L3PE2 3678910111215134FIG 4-25 Part of the CE-typical drive system with 4X11 ... 4X13 on a mounting p

Pagina 315

Installation4-3648XX/49XXSHB0399Show/Hide Bookmarks

Pagina 316 - Explanations

EDS4900U--C00408852ManualPart CCommissioningDC speed controller4800/4900Show/Hide Bookmarks

Pagina 317 - 15.9.2 Mains switch-off logic

The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

Pagina 318

Commissioning5-148XX/49XXSHB03995 Commissioning5.1 Initial switch-onStop!Prior to initial switch-on of the controller, check the wiring for completene

Pagina 319

Commissioning5-248XX/49XXSHB0399Wiring recommendation for speed control with tachoZ1K1F’1...F’3LKF’’1...F’’3Q1L1L2L3PEL1 L2 L3L’1L’2L’3L1 L2 L3PEI K 2

Pagina 320

Commissioning5-348XX/49XXSHB0399The following table describes briefly how to commission a DC shunt motor with anattached tacho according to the exampl

Pagina 321

Contentsvi48XX/49XXSHB00399Part H12 Automation 12-1...12.1 LECOM1 interface 12-1...

Pagina 322

Commissioning5-448XX/49XXSHB03995.2 Input of the motor dataNoteFor internal calculations with field-weakening control, the exact input of thefollowing

Pagina 323 - Signal-flow charts

Commissioning5-548XX/49XXSHB03995.3 Controller enableFor controller enable, the following conditions must be fulfilled:( Controller enable via termina

Pagina 324

Commissioning5-648XX/49XXSHB03995.4 Selection of direction of rotation and quick stopDirection of rotationThe polarity of the output voltage VAand thu

Pagina 325

Commissioning5-748XX/49XXSHB0399With the configurations C005 = -X2- or -X3- and activated angle controller(C254 > 0), the drive will be decelerated

Pagina 326

Commissioning5-848XX/49XXSHB03995.5 Changing the internal control structureThe internal control structure is adapted to the control task (e. g. speed

Pagina 327

Commissioning5-948XX/49XXSHB0399Freely assignable digital outputsThe controller provides 12 freely assignable digital outputs and a relay output.Thefr

Pagina 328

Commissioning5-1048XX/49XXSHB0399Freely assignable analog monitor outputsVia the monitor outputs X4/62, X4/63 und X8, internal signals can be output a

Pagina 329

Commissioning5-1148XX/49XXSHB0399Show/Hide Bookmarks

Pagina 330

Commissioning5-1248XX/49XXSHB0399Show/Hide Bookmarks

Pagina 331 - 17 Glossary

During operation6-148XX/49XXSHB03996 During operationThis chapter is part of the Lenze documentation structure.It remains free for the 48XX/49XX DC sp

Pagina 332 - Glossary

Contentsvii48XX/49XXSHB00399Part K14 Selection aid 14-1...14.1 Assignment of controller and motor 14-1...

Pagina 333 - 18 Table of keywords

EDS4900U--D00408853ManualPart DConfigurationCode tableDC speed controller4800/4900Show/Hide Bookmarks

Pagina 334

The features, data and versions indicated in this Manual met the state of the art atthetimeofprinting.(Printing date: inner cover pages of the parts).

Pagina 335

Configuration7-148XX/49XXSHB03997 Configuration7.1 Speed controlled operationFor standard applications, the drive can be immediately commissioned with

Pagina 336

Configuration7-248XX/49XXSHB03997.1.1.1 Main set-valueThe speed is determing via via the set-valueset(C046)and related to the adjustablevalue nmax(C01

Pagina 337

Configuration7-348XX/49XXSHB0399Code NamePossible settingsCodeNameLenze Selection InfoC038¤ Inputpreselection:JOGset-value1 -1- Selection JOG1-2- Sele

Pagina 338

Configuration7-448XX/49XXSHB0399JOG set-value enabling with control via keypad or LECOM interfaceActive the JOG set-values under C045.Code NamePossibl

Pagina 339

Configuration7-548XX/49XXSHB0399952110 kW(lin.)S3/2+10 VRef.V = +10 ... 0 VIsetmin max4900Str029FIG 7-2 Connection diagram for external torque reducti

Pagina 340

Configuration7-648XX/49XXSHB03997.1.1.6 Acceleration and deceleration times Tir,TifEach acceleration or deceleration time refers to a speed change fro

Pagina 341

Configuration7-748XX/49XXSHB0399Code NamePossible settingsLenze Selection InfoC100*¤ Input:Additionalacceleration/decelerationtimes formainset-value-1

Pagina 342

Configuration7-848XX/49XXSHB0399Enable of additional acceleration and deceleration timesWith terminal control, the inputs must be assigned according t

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